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| DGY Bottled Water Production Line | |
| CAPACITY | Max 43.000 bph |
| BRIEF INTRODUCTION | |
| The Lines are designed to fill mineral water，purified water or other non-carbonated beverages into PET bottles. Technologies include bottle lifter，bottle unscrambler，air control，labeling machine，inkjet printer and packing machine.The capacity range from 8000 BPH to 43200 BPH can meet different production requirements. | |
| BASIC PARAMETER | |
| Model: | GX60-20 |
| Power supply: | AC380V, DC24V |
| Installed power: | 280KW |
| Air supply pressure: | 0.7MPa |
| Air consumption: | 1.0 m3/min |
| Quantity of machine stations: | 20(capping head) |
| Main applicable bottle type: | PET Bottle |
| Applicable bottle diameter: | 55-97mm |
| Applicable bottle height: | 150-340mm |
| Material conductivity: | ≥25μs |
| Filling precision: | ±3-5 ml |
| Machine size: | L2904mm×W2899mm×H2924mm |
| Machine weight: | about12t |
| ?Environment condition: | Humidty <95%?(no condensation), Temperature -10-50℃, Horizontal solid concrete floor (concrete thickness >10cm) |
| ?Noise: | In working condition ≤75 dB(A) |
| Equipment lubrication level: | Automatic lubrication of main machine |
| Equipment safety level: | IP65 |
| MAIN ELECTRICAL CONFIGURATION | |
| PLC: | Siemens |
| Touch screen: | Siemens |
| Frequency converter: | Siemens |
| Reducer: | Siemens |
| Main bearing: | NS |
| Lubricating bearing: | IGUS |
| Main seals: | Trelleborg |
| Motor: | Siemens (servo motor), Sew (ordinary motor) |
| Pneumatic components： | SMC |
| PH Meter: | E+H |
| Temperature detector: | Negele |
| 8-port Industrial Ethernet switch: | Weidmüller |
| Bus interface: | Festo |
| BRIEF INTRODUCATION | |
| This filling machine, suitable for filling all kinds of mineral water, pure water and various beverages, is based on advanced foreign technology and developed according to the filling process requirements of pure water and other beverages. Adopting the way of hanging bottle neck, it can adapt to various bottle types. Compared with the conventional filling machine, its biggest feature is that it is directly connected with the bottle blowing machine, which effectively avoids the phenomenon of bottle wear during the process of empty bottle conveying and greatly saves production costs. | |
| OPERATION PRINCIPLES | |
| 1. Transfer after blowing | |
| After the bottles are blown, they pass through the transition star wheel and are transferred to the CIP system of the filling machine for cleaning. | |
| 2. Filling | |
| After the bottles are cleaned, the bottles are clamped by the bottle clamps and the filling valve is opened. The material is filled through the filling valve (the filling valve is controlled by stepping motor to open and close, with a high-precision electromagnetic flow meter to measure the filling volume). | |
| 3. End | |
| After the filling is finished, the bottle drops down and leaves the filling valve, and the bottle enters the capping machine through the bottle clamp transition paddle wheel. | |
| MACHINE BENEFITS | |
| 1. This filling machine adopts high-speed electro-mechanical control valve. | |
| 2. The filling machine table adopts slope design and is equipped with water catching tray, which can discharge the residual water residue directly to the floor drain of the filling area through the drainage pipe. | |
| 3. Adopt bottle hanging neck mode, which can be applied to different bottle types. | |
| 4. Adopt large plane bearing to make the operation smooth and reliable. | |
| 5. Filling valve adopts bottle mouth non-contact, filling fast and sensitive, and high filling precision. | |
| 6. Adopt automatic dummy cup CIP cleaning. | |
| 7. Through HMI, the material of filling cylinder can be controlled automatically. | |
| 8. Adopt liquid level sensor to detect the liquid level height, so as to ensure the liquid level stability and greatly improve the filling accuracy. | |
| SUSTAINABILITY | |
| 1. This filling machine, compared with the conventional one, effectively combines with the blowing machine and capping machine to form a “three-in-one operation unit”, which not only improves the filling accuracy and speed, but also perfectly connects with the next capping process, thus significantly improving the production efficiency. | |
| 2. The machine is equipped with advanced PLC control system and personalized HMI, which is easy to operate and has a strong error correction rate. This is incomparable to the traditional filling machine. | |
| 3. The equipment is equipped with complete supporting data (such as maintenance, repair, upgrade and other explanatory documents) to provide full protection for the normal operation of the equipment. | |
